2 STROKE WORLD .net

The 2-Stroke Garage => General Chatter => Topic started by: Hawaii-Mike on July 20, 2020, 09:26:02 PM

Title: RD400 aftermarket gas caps
Post by: Hawaii-Mike on July 20, 2020, 09:26:02 PM
I bought an RD400 gas cap, Emgo I guess.  Looks good, I hoped to swap out the lock to continue using the stock RD400 key.  Doesn't seem possible.  The key profile on the aftermarket cap is opposite of the original key.  If there is no way to swap out the lock, I wonder if I can drill out the lock from the inside so that any key will open it?
Title: Re: RD400 aftermarket gas caps
Post by: jradnich on July 20, 2020, 09:49:38 PM
Can you take the lock cylinder out?
Title: Re: RD400 aftermarket gas caps
Post by: Hawaii-Mike on July 20, 2020, 10:59:06 PM
I tried and didn't get it out.  Maybe if I try harder, but I don't want to break the lock.
Title: Re: RD400 aftermarket gas caps
Post by: Organicjedi on July 21, 2020, 12:15:57 AM
I bought a cap on eBay and was able to swap the lock. Maybe yours is different?
Title: Re: RD400 aftermarket gas caps
Post by: Hawaii-Mike on July 21, 2020, 01:14:28 PM
I can swap out the entire lock mechanism but the original is rusty on top.  That's why I'd like to swap out the lock internals or ream out the new lock so that any key will work.

Here's a comparison of the undersides of the two locks.  The angles are exactly opposite.

That's why I'm wondering if I should drill out the replacement lock from the bottom, hoping to make enough space for the original key to go in and turn the locking mechanism with minimal damage to the top.
Title: Re: RD400 aftermarket gas caps
Post by: m in sc on July 21, 2020, 01:47:53 PM
WITH THE LOCK OUT YOU CAN SWAP JUST THE CYL. 
Title: Re: RD400 aftermarket gas caps
Post by: Hawaii-Mike on July 21, 2020, 02:20:46 PM
Mark do you mean the entire mechanism as pictured or the internals to the cylinder.  The top part of original lock (not shown) is all rusty. 

As for taking the cylinders apart, I looked at them and haven't figured out how to take one apart without destroying it.