2 STROKE WORLD .net

The 2-Stroke Garage => Turning Wrenches => Topic started by: pdxjim on December 18, 2022, 05:37:40 PM

Title: Watercooled conversion?
Post by: pdxjim on December 18, 2022, 05:37:40 PM
Anyone wanting to do a watercooled cylinder conversion on their DS7, R5 or RD350, here's your chance to work with new parts!

(https://global-fs.webike-cdn.net/catalogue/images/113300/3-y-t_00238_1_TL.jpg)

https://japan.webike.net/products/25625108.html

Title: Re: Watercooled conversion?
Post by: rodneya on December 18, 2022, 06:30:50 PM
Nicasil bores. Nice
Title: Re: Watercooled conversion?
Post by: bitzz on December 18, 2022, 07:19:04 PM
It says it's for a RZ... but won't fit a RZ
If you want to do water cooled on a RD, use TZ parts, they're cheaper... and probably better quality

4 transfers? What's the point? If you were making new barrels for a RD why not 6 port? and a boost port?
... and why no removable domes (it would make them cheaper to produce... and better)? or at least some sort of description of the head dimensions.
Seems to me these are strong on bling, weak on upgrade
Title: Re: Watercooled conversion?
Post by: pdxjim on December 18, 2022, 07:50:05 PM
These are reproduction first gen RD350 LC 4L01 cylinders and heads.  Known as RZ350 in the Japanese market.

They appear to be true to the design of the originals with the nikasil bores as the only upgrade.

Look like a great option for those wanting to keep a stock appearing engine.
Title: Re: Watercooled conversion?
Post by: m in sc on December 18, 2022, 09:13:09 PM
wow! didn't see that coming. that's awesome!
Title: Re: Watercooled conversion?
Post by: Striker1423 on December 19, 2022, 08:43:11 AM
ooo. looks good
Title: Re: Watercooled conversion?
Post by: gargantua350 on December 19, 2022, 09:57:22 AM
Hello,

Would I need RZ pistons?  Does this bolt on to an RD350 bottom end no problems?

How does the water cooled compare to aircooled power wise?  Is there better porting on the water cooled?

Can the VM28s be utilized without any issues?  I assume I would need a water pump would that be mechanically or electrically driven?  would spec 2 classics be compatible with this set-up?

thanks...I figured i'd ask the experts here.
Title: Re: Watercooled conversion?
Post by: sav0r (CL MotoTech) on December 19, 2022, 10:09:21 AM
I will preface this by saying I don't know what I am looking at. I have researched it precisely none.

But it seems these are replacement cylinders for water cooled RD350's which are denoted by the "LC" moniker. Or as Jim points out, for the Japanese RZ350 which is the same as the RD350LC.

These are not for aircooled RD's as far as I can tell.

Somebody feel free to correct me if I am wrong. But some clarity to the entire situation would be good.
Title: Re: Watercooled conversion?
Post by: Hawaii-Mike on December 19, 2022, 12:01:37 PM
The water cooling plumbing and radiator would need to be configured.
Title: Re: Watercooled conversion?
Post by: elliottles1 on December 19, 2022, 12:04:45 PM
Hi,
done this conversion before, they do indeed fit straight on any earlier model, however the stud lengths will need to be longer, and the liner tangs on the 350cc barrels i believe touch the flywheels so they need to be taken down a bit. i used a bosch 12v coolant pump from a volkswagon golf, about 50 euros. never had a problem.
cheers
les.
Title: Re: Watercooled conversion?
Post by: m in sc on December 19, 2022, 01:27:32 PM
I too have done it, a few times.

you use the same pistons as an aircooled, rz pistons will work but you still need to detab the piston as its not a bridged intake.

aftermarket radiator for an lc and n electric water-pump makes it pretty easy.  you DO need 12mm longer studs to bolt the cyls/heads down but it absolutely bolts onto an aircooled 250/350 case.

ive never had a liner issue on the flywheels in my experience.
Title: Re: Watercooled conversion?
Post by: Hawaii-Mike on December 19, 2022, 01:43:29 PM
Interesting! How is the performance with the stock cylinders, that is if the water cooled cylinders aren't ported, compared to an a/c RD?
Title: Re: Watercooled conversion?
Post by: gargantua350 on December 19, 2022, 01:45:14 PM
I remember several members bolting these cylinders on an earlier bottom end with success.  On the old forum I believe Rob bolted it on his R5 bottom end with success as well.  He had stock pipes I believe.

So yeah, it can be made to work with the "aircooled bottom end".

thanks

Hawaii Mike, Elliots1 and Marc.
Title: Re: Watercooled conversion?
Post by: stresa on December 19, 2022, 02:12:50 PM
As Mark said. I have 2 aircooled engines to watercooled at the moment and never ran into flywheel troubles also.
Mark, you can use RD/LC pistons if you use LC cylinders or TZ pistons if you use TZ cylinders. It is definately the better choice as aircooled piston as the taper and material of the LC pistons are matching the cylinders.
On both of my current engines(one with 250LC top end and the other with TZ250 top end) I have a TZ waterpump. But I had converted engines in the past with a electric waterpump solution. Both works.

(https://up.picr.de/44328333zm.jpg)
(https://up.picr.de/43277032mk.jpg)

Regards Uwe
Title: Re: Watercooled conversion?
Post by: elliottles1 on December 19, 2022, 02:29:43 PM
hi,
one "cheat" that i used, that people will probably hate me for, was to buy a metre (yard and a bit) of high tensile threaded bar from the local hardware shop and cut studs of appropriate length for the cost of about 5 euro. they never failed once.
les.
Title: Re: Watercooled conversion?
Post by: m in sc on December 19, 2022, 02:41:57 PM
ive used studs from elsewhere as well.   :whistle:

LC pistons aren't as available here in the US, but i've used both. ive been running mine in various forms since 2004, i've never noticed one piston style wearing more than others so in the end, i dont think it really matters that much. 

Robs bike was a complete lc motor swap, probably the smarter way to do it as the pump is already in the motor, but you have to make new motor mounts. 

yes, they run stronger for sure, they take to porting and head work quite well, and the temperature control help a LOT. But, its a project for sure.  also note: the exhaust studs are the same spacing as an rd400.(for reference).

Title: Re: Watercooled conversion?
Post by: stresa on December 19, 2022, 02:56:11 PM
Mark,
it was not a wearing problem we ran into. On not proper heated up race bikes we had some cold seizures. I am with you. Don't think that it is much of an issue on a road bike. But we have LC pistons easily available here so I think its better to use pistons that are designed for use in these LC cylinders.
Regards Uwe
Title: Re: Watercooled conversion?
Post by: IR8D8R on December 19, 2022, 03:01:10 PM
There was an RD350 side cover already milled to accept a water pump for sale on Ebay for a long time. At least I think that's what's going on.

https://www.ebay.com/itm/113714936583?hash=item1a79f03b07. Looks grubbier than I remember so maybe not the same one.

Says "Kick Stater" at the plugged kicker mount hole. ..."R" is missing. Which is weird. Definitely altered.

IR8D8R
Title: Re: Watercooled conversion?
Post by: m in sc on December 19, 2022, 03:05:42 PM
i can see that. yup looks to be modded to accept a tz pump.
Title: Re: Watercooled conversion?
Post by: elliottles1 on December 19, 2022, 03:31:06 PM

another old hack for these heads in the uk where they were REALLY common, was to scrap the head gasket, lap the surfaces together and then assemble with heat resistant silicon, it gets the squish just right. i tried it on mine and it worked.

les.

Title: Re: Watercooled conversion?
Post by: pdxjim on December 19, 2022, 03:57:54 PM
Yes, these appear to be intended as replacement cylinders for the 1980-83 RD350 LC (RZ350 in Japan).

They have the same stud pattern and transfer layout as the aircooled 1973-75 RD350 and will bolt on to those cases without modification.

Our RZ350 was known as RZ350R in the JDM.  When shopping Webike or other JP websites, RZ=LC, RZR=RZ.

... and as Les mentioned above they can be run without a head gasket.  I had Chuck Q cut mine for o-rings and use RTV or Threebond at the water jacket.. I believe he said it was too tight without relieving the squish a bit, but that was a few years ago, so I may be remembering wrong.

Looks like UK tuner Dave "Mutts Nuts" Wattam is awaiting delivery on a set of these cyls and will be able to comment on their quality soon.

... and modern Banshee/RZ pistons work great as long as you trim the tang.
Title: Re: Watercooled conversion?
Post by: m in sc on December 19, 2022, 04:15:26 PM
i cut the head on mine myself, 1st w the mill, then the squish.. which wasn't easy on a lathe as i had to make a counterweight, and a crazy looking rig, to get it right to use readily available pattern gaskets.  but its been good for a long time. 
Title: Re: Watercooled conversion?
Post by: teazer on December 19, 2022, 04:53:05 PM
Quote from: bitzz on December 18, 2022, 07:19:04 PM
...If you want to do water cooled on a RD, use TZ parts, they're cheaper... and probably better quality

4 transfers? What's the point? If you were making new barrels for a RD why not 6 port? and a boost port?
... and why no removable domes (it would make them cheaper to produce... and better)? or at least some sort of description of the head dimensions.
Seems to me these are strong on bling, weak on upgrade

All good questions but 6 port TZ350G aka 3G3 barrels are piston port and only the works OW31 and replicas had reeds plus 6 transfer ports and they still had small RZ350 sized reed valves. 

RD350LC barrels were being ported back the day to make as much (more or less) power as a comparable TZ350 and they or the RZ or any model of TZ is very old school cool. If the objective is mega amounts of power start with a banshee or RZ and add a stroker crank and big bore CPI barrels and you are looking at over 100-150 hp.

For a reliable street RD making more power than stock in the old configuration, a set of plated LC barrels would be a good place to start. And won't make so much power to overwhelm the chassis.