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The 2-Stroke Garage => Turning Wrenches => Topic started by: car91r on May 31, 2024, 06:46:17 PM

Title: Suzuki GT185 alternator
Post by: car91r on May 31, 2024, 06:46:17 PM
Picked up a 1975 GT185 in decent running condition. When checking why the shifter movement was so stiff, found that the cases were broken on the left side. As if it threw a chain through the cases. All kinds of damage. Someone tried to epoxy repair but there was too much damage to correct the shifting problem. I bought another complete engine with good cases. Stripped it all down to clean up and noticed that generator was different on the 2 engines. The stator mounts inside the cases on one and outside the cases on the other. My question is, do all alternator parts interchange? Do I need to keep the same armature with the stator? The armature that came with the new engine may be damaged and didn't come with the stator.
Title: Re: Suzuki GT185 alternator
Post by: m in sc on May 31, 2024, 07:10:57 PM
it looks like the 1st pic has bosses to tap if you wanted to go that way like the one on the left. thats what i would do. make the new cases match the original one.

I havent had a GT185 since about 1997 so, my memory is fuzzy on specifics.
Title: Re: Suzuki GT185 alternator
Post by: car91r on May 31, 2024, 10:29:06 PM
That's the plan. Then remove and blend the external mounts. The stator I have is Nippondenso. Don't know if newer (?) is the same manufacturer.