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The 2-Stroke Garage => Turning Wrenches => Topic started by: RDDave on February 12, 2025, 05:01:00 PM

Title: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 12, 2025, 05:01:00 PM
Okay, I am riding the struggle bus on this one. Need to rebuild the master cylinder on my RD350. All of the rebuild kits that I have seen only have one seal on the shaft. Mine has 2 seals on the shaft. And I see that what seems to be the same kit priced anywhere from about $15 to $35. In the pics, many look exactly the same. Some look different one way or another, but most look exactly the same. They just have 1 seal.

So, are they the same? Is one seal rather than 2 going to work okay? My bore looks good, no pitting or deformities.

Any suggestions here would be appreciated. I didn't think this would be as big a deal as I have managed to make it.

Thanks, guys.
Title: Re: RD master cylinder rebuild kit question(s)
Post by: m in sc on February 12, 2025, 06:27:03 PM
https://www.economycycle.com/shop/yamaha-rd250350400r5ds6ds7-parts/frame-related/brakes/yamaha-rd350-all-rd40076-78-front-master-cylinder-rebuild-kit-reproduction/

has the seal and the cup.
Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 12, 2025, 06:57:42 PM
www.ebay.com/itm/162780242494?_skw=rd350+master+cylinder+kit&itmmeta=01JKY916A7NZV4D42TS46RRAN6&hash=item25e675623e:g:bngAAOSw4X5nP2V9&itmprp=enc%3AAQAKAAAA8FkggFvd1GGDu0w3yXCmi1eHNolawRbOU4O95TW0bbjvpnpVZuKIm8Tifqag7RiDCbDQLzWcPmsO%2BYKDwuNXhbZ6avHv5liWYocAMkLjHr5jBcayouC8REpbhdYtxHnJYj5onlMa6464BNYlsrfh4HBTjWN7fAviRiN8fjroJKzMrwXxcLf%2Fh1D7uj8WQ4LSIdt4w0rYKfseC4%2FUL6mTWw%2BLapdsL8I4Rj4cM2Ai6CP3oNuIFXm5g9FNgLISmwfyYdYIZIIHB3VrILv8GCh3EwTypCb%2FmEbhGAKH7kqb48E9p%2F8CHi4a8NTktZ1Es%2FdQXg%3D%3D|tkp%3ABFBMpuWEyZ9l

www.ebay.com/itm/134513478957?_skw=rd350+master+cylinder+kit&itmmeta=01JKY916A79HJDXWQJ32GX375X&hash=item1f51a0cd2d:g:KX8AAOSwYJVkJsEL&itmprp=enc%3AAQAKAAAA8FkggFvd1GGDu0w3yXCmi1ehODWiQYJfhjdEGmK1JDznPvq5mIPwja%2F1h28IJ2Quelh9vcC6PSJSJcZzSmU7XInxRPHaicO7OGQW3fcpx9wEgMXeDdN8kM97v8tO%2FVfEVe5j5PxwIPPZmlCJJcsFy8e89thR4yRkOboiM3WFeN1Nkd7zETKpmm4rJ6ecVR8QRFSteGisvi2Rbc7cmPnpwtikHw720wBRrq0R356f9kXQ7Jl1aYUnwMjDxFq6Zya8i6y4LvO3xGX8iWZarNxH1J2N3EdtamRlzdyRgm4oxhk1SR6bDlY%2FDgDeeun64HXMhg%3D%3D|tkp%3ABFBMpuWEyZ9l

www.ebay.com/itm/314319479748?_skw=rd350+master+cylinder+kit&itmmeta=01JKY916A7G5RD627Z4VZC4ZVA&hash=item492ee6a3c4:g:mJQAAOSwJmVjv3vr&itmprp=enc%3AAQAKAAAA4FkggFvd1GGDu0w3yXCmi1ePoLuEwNSbxs5ynlhZPYsnNTE%2BtEwybKH%2BHzSk3tqIxYWNMwRisf%2B5RYrKkOtqRWSrCmtngCByIeQQjjMPfie3LV7hg74VxPCzb0LEq%2BG%2BTvwavsD1lWjYUr9mXs0%2FMeXQE3wTC3kK3AQ4RE0VMQ2AtTaYwG62adIwmEyyqBJyIJaRcf3uxuHl%2F1iWSBPHvW3lsfPaCTbu7NVBNgRDTBu9QwrLJs4PwRq0AXXYySPoxsnQNRBzObp8xiUUFLMTHScieTgkIZi%2BO6FIjai%2BRJm0|tkp%3ABk9SR6jlhMmfZQ

There are more, but you get the picture. What, if anything is the difference between the Economy kit and these? And they all have only one seal on the piston. Am I making too much of this? They all just look so different from the one out of my master cylinder.
Title: Re: RD master cylinder rebuild kit question(s)
Post by: m in sc on February 12, 2025, 07:25:00 PM
they all have the same parts.

I'll be honest, the 5/8 master is too big even on a stock setup, brake feels wooden to me.

on my 72 r5 w rd front and stock brake, i run this exact unit.

https://www.ebay.com/itm/393221734319?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=3jd7hlyvqfs&sssrc=2047675&ssuid=9DXeqLNdSLW&widget_ver=artemis&media=COPY
Title: Re: RD master cylinder rebuild kit question(s)
Post by: 2T5 on February 12, 2025, 09:40:42 PM
Quote from: RDDave on February 12, 2025, 05:01:00 PMSo, are they the same? Is one seal rather than 2 going to work okay?

I don't have an answer for you but maybe post a pic of your setup. Could a previous owner have put an extra seal in for some reason?
Title: Re: RD master cylinder rebuild kit question(s)
Post by: Jspooner on February 13, 2025, 12:12:43 AM
All of the kits you gave links to show the same parts as the one from economy. I'm not sure what you are seeing. FWIW, spend the extra money and get the kit from economy.
Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 13, 2025, 12:30:45 PM
I would consider doing that.

The ONLY thing I would ask is for you to give me a valid reason(s) for spending over twice as much for what looks like the same parts. Plus the ordering process and return process (if needed) are more complicated going your recommended route.

Not trying to argue, just looking for the "WHY".
Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 13, 2025, 12:37:09 PM
Here is the side by side:
Title: Re: RD master cylinder rebuild kit question(s)
Post by: m in sc on February 13, 2025, 01:05:07 PM
the one on the left is missi g the cup seal. one on the right is...? not an original rd one. why spend more.. I mean, fair point. but john def makes sure the quality is good, evay and Amazon sellers give about 2 fucks usually.
Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 13, 2025, 01:16:46 PM
So, the one that came out of my master is NOT correct. It worked fine until last fall. The repair kit shown is obviously missing a seal. It is already on it's way back. But it also had a seal that did not go over the plunger. That seal had a nipple in the center and I cannot figure your where it could possibly go.

While I appreciate your suggestion on the replacement master and is really the the better way to go. I would just prefer to keep the stock look on this 4,000 mile bike to the extent reasonable.

I know, I know, I am just making it more difficult.  :bang:
Title: Re: RD master cylinder rebuild kit question(s)
Post by: 1976RD400C on February 13, 2025, 01:37:52 PM
That nipple plugs into the brass piece on the small end of the spring.
Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 13, 2025, 02:32:55 PM
Thank you!

That was the only place that seemed possible for that seal to 'plug' into. But without anything to reference, I was not at all sure.
Title: Re: RD master cylinder rebuild kit question(s)
Post by: m in sc on February 13, 2025, 06:41:08 PM
the replacement master actually looks just like the stock one TBH.  yeah, i can see the confusion now on the seals, i guess ive just done them a lot and didn't see the issue. but i get it now.

Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 14, 2025, 11:10:36 AM
Way back when, I was around these bikes when they were new. I did a some amount of work on them but most of my experience was with the Enduros. So, these many decades later my RDs need things done to them that I have never done. This stuff isn't hard, it's just that I lack the experience to know what is what sometimes. So I cannot tell you how much I appreciate this forum and the knowledge and experience that is readily shared here.

Thank you all so much! 
Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDnuTZ on February 14, 2025, 11:55:31 AM
Same. I grew up with the Enduros and even Trailmasters before that! Got my driver's license 1973 and into Yamaha street twins shortly after. I was poor but had time and endless curiosity and passion for all things 2-stroke related. Now going on 67 soon and have more $ but not as much energy as I had back in my youth. But yeah, learning these all from ground up again, but at least retain some basics as I never quit buying and wrenching completely  :vroom:  :burnout:
Title: Re: RD master cylinder rebuild kit question(s)
Post by: Economy Cycle John on February 14, 2025, 12:07:03 PM
There's also the option of a reproduction RD MC. It's the whole assembly and lever. They look and function just like the originals and are $85, preassembled ready to mount and bleed.

https://www.economycycle.com/shop/yamaha-rd250350400r5ds6ds7-parts/frame-related/brakes/front-master-cylinder-kit-rd250350-reproduction/

Title: Re: RD master cylinder rebuild kit question(s)
Post by: m in sc on February 14, 2025, 02:28:51 PM
 :patriot:
Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 14, 2025, 04:19:22 PM
I have seen those complete masters. They 'look' good. I will try putting a kit in mine, FIRST. Since the bore is clean, it shouldn't be that big a deal.......IF.... I get the right kit with quality pieces.

Fail that, that master will be the next step.

 :thumbs:
Title: Re: RD master cylinder rebuild kit question(s)
Post by: m in sc on February 14, 2025, 06:14:03 PM
yeah if the bores good should be fine. most aren't, even super low mile bikes. you got lucky.
Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 14, 2025, 06:17:13 PM
Quote from: m in sc on February 14, 2025, 06:14:03 PMyeah if the bores good should be fine. most aren't, even super low mile bikes. you got lucky.

Maybe..........for a change.
Title: Re: RD master cylinder rebuild kit question(s)
Post by: scully on February 14, 2025, 06:53:25 PM
Quote from: m in sc on February 12, 2025, 07:25:00 PMthey all have the same parts.

I'll be honest, the 5/8 master is too big even on a stock setup, brake feels wooden to me.

on my 72 r5 w rd front and stock brake, i run this exact unit.

https://www.ebay.com/itm/393221734319?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=3jd7hlyvqfs&sssrc=2047675&ssuid=9DXeqLNdSLW&widget_ver=artemis&media=COPY

Wood like feels is a perfect description evn back on my old tx500 back in the 70's :)....So Mark are you saying a 13mm master feels better as I'm looking for a new master cyl for my 400 '''' just asking :)
Title: Re: RD master cylinder rebuild kit question(s)
Post by: m in sc on February 14, 2025, 08:02:13 PM
minesa 14.3 or whatever that was, but yes. 13 imho is too small, 14feels perfect w a stock twin piston  rd caliper
Title: Re: RD master cylinder rebuild kit question(s)
Post by: DesmoDrew on February 14, 2025, 08:42:37 PM
   And after getting the M/C sorted, Don't NOT rebuild the caliper as well.  Brakes are a 'system', not just a collection of parts, and spending time/money at one end and not the other is not the best choice.  :twocents: 
Title: Re: RD master cylinder rebuild kit question(s)
Post by: RDDave on February 15, 2025, 10:23:43 AM
The caliper is already done. Getting the pistons out took a little doing, but I got them. Just waiting on the master cylinder kit now.