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Fuel tank cross-over - plugged

Started by SoCal250, April 26, 2020, 01:10:42 AM

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SoCal250

Anyone experienced this before and have any suggestions to correct the issue?  :umm:

Have a tank that has a plugged left cross-over tube. Right side is fine. Tried to poke a solid core copper wire through it but it wouldn't budge.
The issue is, it's a 90* bend and I don't know what's blocking it. So it's difficult to work with.
The paint is original '75 and in very good shape so my options are limited.

TIA
75 Yamaha RD125B   75 Yamaha RD125B (project)
75 Yamaha RD250B   75 Yamaha RD200B (project)
73 Yamaha RD350     77 Yamaha RD400D   79 Yamaha RD400F  
91 Yamaha TZR250R  89 Yamaha FZR400   05 Yamaha FZ6   
05 Yamaha XT225TC  82 Honda MB5  02 Aprilia RS250 Cup (sold)

1976RD400C

Maybe try attaching an electric drill to the wire and slowly rotate and push. It may clean it out and it will bend as it goes around the corner as in Roto Rooter.   :umm:
'76 RD400 green  '76 RD400 red   '84 RZ350

m in sc

is it just rust and junk?

suggestion: connect a hose to it, long. put the other end to a remote tank, put some evaporust or the like in the remote tank and let it work on the clog for a bit. (day or 2). should loosen it up. 




sav0r

Hit it with some air pressure. Wear safety glasses.
www.chrislivengood.net - for my projects and musings.

thatguy

Short piece of old throttle cable in a drill chuck at slow speed with an abundance of caution. It works but be sure to determine what direction to turn it[/b] so the cable stay bound and not unwound. Maybe a little practice in something less valuable? I've done it in tanks I sealed the crossover shut with RedKote.
"Don't be too timid and squeamish about your actions. All life is an experiment." – Ralph Waldo Emerson

SoCal250

I gave air pressure a try. Only went up to about 50 or 60 psi but no dice.

The tank has sealer that a PO did so I'm thinking that's what's blocked it. Although some gas was left in the bottom of the tank for a long time and it destroyed the petcock and caused the cap to rust out.

Quote from: m in sc on April 26, 2020, 07:52:16 AM
is it just rust and junk?
suggestion: connect a hose to it, long. put the other end to a remote tank, put some evaporust or the like in the remote tank and let it work on the clog for a bit. (day or 2). should loosen it up. 

I may give this a try but I need to pick up some Evap-o-Rust somewhere.

Quote from: thatguy on April 26, 2020, 09:47:10 AM
Short piece of old throttle cable in a drill chuck at slow speed with an abundance of caution. It works but be sure to determine what direction to turn it[/b] so the cable stay bound and not unwound. Maybe a little practice in something less valuable? I've done it in tanks I sealed the crossover shut with RedKote.

This sounds like a great solution but unfortunately I don't have any throttle cable on hand. I'd really like to give this a go!
75 Yamaha RD125B   75 Yamaha RD125B (project)
75 Yamaha RD250B   75 Yamaha RD200B (project)
73 Yamaha RD350     77 Yamaha RD400D   79 Yamaha RD400F  
91 Yamaha TZR250R  89 Yamaha FZR400   05 Yamaha FZ6   
05 Yamaha XT225TC  82 Honda MB5  02 Aprilia RS250 Cup (sold)

thatguy



Quote from: thatguy on April 26, 2020, 09:47:10 AM
Short piece of old throttle cable in a drill chuck at slow speed with an abundance of caution. It works but be sure to determine what direction to turn it[/b] so the cable stay bound and not unwound. Maybe a little practice in something less valuable? I've done it in tanks I sealed the crossover shut with RedKote.

This sounds like a great solution but unfortunately I don't have any throttle cable on hand. I'd really like to give this a go!
[/quote]

Any local bicycle shop (hell even MalWart) will have brake cable kits cheap.
"Don't be too timid and squeamish about your actions. All life is an experiment." – Ralph Waldo Emerson

murphywv

old guitar strings always worked great for me
1974 RD350 not stock
KTM 300 XC-W
Beta 500R-SS
And a big ol' chopper

SoCal250

Thanks thatguy. :thumbs:
Bicycle brake cable and a cordless drill did it! Took a while but it eventually broke through. I think it was really plugged up!

The sealer in the tank is in rough shape, primarily on the top section around the filler. After a rinse I'm going to try it as is and see how it works out. I think I'll be doing a reseal in the future.
75 Yamaha RD125B   75 Yamaha RD125B (project)
75 Yamaha RD250B   75 Yamaha RD200B (project)
73 Yamaha RD350     77 Yamaha RD400D   79 Yamaha RD400F  
91 Yamaha TZR250R  89 Yamaha FZR400   05 Yamaha FZ6   
05 Yamaha XT225TC  82 Honda MB5  02 Aprilia RS250 Cup (sold)

thatguy

"Don't be too timid and squeamish about your actions. All life is an experiment." – Ralph Waldo Emerson