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The 2-Stroke Garage => Turning Wrenches => Topic started by: rd400greenhorn on July 11, 2020, 02:03:31 AM

Title: Config My engine rd400
Post by: rd400greenhorn on July 11, 2020, 02:03:31 AM
Hi guys
Thought i would hear some engine imputs

So, iam restoring My newly aquired rd400, and the engine as well

Hopefully the crank is good but would like if you had Any tips/experince
Which seals should i change now what the engine is out?

My engine goal: torque, reliable?Rd400 engine ( and No, not completely stock)

I Want to run with stock air filter box and oilpump and some sort of pipes (not stock)
Title: Re: Config My engine rd400
Post by: m in sc on July 11, 2020, 08:26:56 AM
I'd split cases reseal everything and inspect crank.
Title: Re: Config My engine rd400
Post by: 85RZwade on July 11, 2020, 08:38:22 AM
 :agree: you'll never regret doing it right the first time
Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 11, 2020, 10:13:48 AM
Allright 😁 I Will split the cases and inspect everything. Hopefully no need to repair...
Title: Re: Config My engine rd400
Post by: Yamaha 179 on July 11, 2020, 01:30:06 PM
To correctly check the crank you will need to pull the outer mains (support the crank on V blocks under the inner main bearings) so you should replace the outers and the seals.  If you haven't the tools required, dial indicators, support devices, etc, either Chuck Q or I can check the crank for you.  Only cost is the postal charge to and from you to me and I think Chuck provides the same service at no charge
but I'm not absolutely sure.    If your crank needs truing there may be a small fee but it isn't much. 
Lyn Garland
Title: Re: Config My engine rd400
Post by: m in sc on July 11, 2020, 01:57:34 PM
pretty sure hes based out of Denmark.  :twocents:
Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 11, 2020, 02:40:07 PM
Quote from: Yamaha 179 on July 11, 2020, 01:30:06 PM
To correctly check the crank you will need to pull the outer mains (support the crank on V blocks under the inner main bearings) so you should replace the outers and the seals.  If you haven't the tools required, dial indicators, support devices, etc, either Chuck Q or I can check the crank for you.  Only cost is the postal charge to and from you to me and I think Chuck provides the same service at no charge
but I'm not absolutely sure.    If your crank needs truing there may be a small fee but it isn't much. 
Lyn Garland

Thanks alot for the offer, i would love to, but I live in Denmark ( the small country in Europe) so if i choose to go that route Its either local or UK for rebuild 😉

But again, thank you for the offer
Title: Re: Config My engine rd400
Post by: dusty350 on July 11, 2020, 03:22:23 PM
Hi
This may help you;

https://rdlccrazy.proboards.com/thread/50276/crank-rebuild

And a complete engine rebuild;

https://rdlccrazy.proboards.com/thread/49716/rd400e-engine-rebuild

I used PJME in the Uk for the crank rebuild. Excellent service and quality :clap:

Good luck, they are simple engines to work on.

Dusty ;D
Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 11, 2020, 03:30:20 PM
Dusty
Thank you, thats good stuff!

I used Them once before on the custom rd iam also building, maybe i Will use Them on this engine as well...

Cheers
Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 12, 2020, 04:24:41 AM
But so, what do you recommend?
Stock carbs, airbox with uni filter

Do I get v force intake and boost bottle?

Like the spec 2 ive seen, with interval muffler i think, anyone knows where to get those?

Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 12, 2020, 06:29:19 AM
For info
I also have a y boot and powerfilter lying around, 🤔
Title: Re: Config My engine rd400
Post by: Yamaha 179 on July 12, 2020, 07:19:38 AM
Whenever I could I removed the stock air box and used aftermarket filters.  I did that on all my street RDs and the race RDs, rules permitting; it just makes working on the bikes so much easier and makes them cleaner looking.  When I first started the only thing available was individual pod filters, so that is what we used, then the Y boot system became available and that is what I used.  As to reed systems; I suggest you just clean up the OEM reeds.  You are building a street bike and I don't know anything about your riding conditions in Denmark but you do not need a V Force system and boost bottle.  Crossover tube MIGHT be of some value to smooth things out a bit but I would try the stock set up first.  I am a strong believer in keeping the engines as stock as possible for street use.
Lyn Garland
Title: Re: Config My engine rd400
Post by: m in sc on July 12, 2020, 07:51:56 AM
heres my suggestion. I'd leave it all stock except for the ignition.  jncluding the air box, especially if it's going to retain stock pipes. then its basically a 'paint by numbers' rider.   :twocents:
Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 12, 2020, 08:49:12 AM
I dont Want to retain stock pipes!.
But yes, i Will figure it out.
Title: Re: Config My engine rd400
Post by: m in sc on July 12, 2020, 11:01:15 AM
gotcha. then id go with a y bot and k&n with stock carbs. maybe fit some yz reed petals.

i've resisted the urge to go too far down the rabbit hole on my r5 for years,. chambers, rd cyls, etc. (which i have literally just laying around) However, with 2 hot rodded rds its nice to get on a relatively stock bike and just ride sometimes.  Just my perspective.  :twocents:
Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 12, 2020, 11:13:09 AM
m in c
agreed!

therefore i thought maybe k n filter y boot, stock carbs and some pipes with internal stinger, maybe DG or spec 2? ive seen a pair on a rd, really liked those.
not sure where to get them though..


this will be a relative stock bike, but maybe reeds, cross over tube and k and n filter and some other pipes then the stock i have... they look their age!.

Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 12, 2020, 11:14:10 AM
I believe economy cycle offer this setup as a stage 1 tuning.

sounds pretty good to me...not crazy, but just lives the bike up a bit and still reliable...
Title: Re: Config My engine rd400
Post by: m in sc on July 12, 2020, 11:24:10 AM
id consider low mount pipes.

those ones robakun has for sale will allow the centerstand to be retained. just fyi.

Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 12, 2020, 11:27:41 AM
robakun? who and where :D
Title: Re: Config My engine rd400
Post by: m in sc on July 12, 2020, 11:40:06 AM
look in for sale section.  see if he will post overseas, hes in california
Title: Re: Config My engine rd400
Post by: rd400greenhorn on July 12, 2020, 11:49:24 AM
ahh yes..
Title: Re: Config My engine rd400
Post by: iranana on July 15, 2020, 10:38:44 PM
Sounds like you're after more of an old-school pipe... the closest modern alternative I could find were Fukui. I got them made in stainless. You can retain the centre stand and stock footpegs with them - https://www.samurider.com/?p=29112