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The 2-Stroke Garage => Haus of Projects => Topic started by: RustyRD on October 10, 2021, 09:03:42 PM

Title: R5 Mashup
Post by: RustyRD on October 10, 2021, 09:03:42 PM
Alright, I know its ok to start another project while another is nearing completion, only because I have read about others here. :whistle: So,  I have just scored is a R5 frame and swing arm, I have RD350 wheels and forks, also a RD400 engine. I need to find a tank, seat, and other bits. You guys have some input on direction of this project. I am thinking alloy rims, and follow a stock appearance.
Title: Re: R5 Mashup
Post by: soonerbillz on October 10, 2021, 09:26:30 PM
I've got ki da the same situation.
A bike I'm doing mostly stock but enough parts to build another but not enough to be normal. I think street tracker style with modern suspension and wheels.
Good luck .. looking forward to see what you come up with.
Title: Re: R5 Mashup
Post by: RustyRD on October 10, 2021, 10:05:09 PM
Thanks for the input, I have my project that has a mono shock and front fork swap well underway, I am thinking sorta a stock look with subtle changes, maybe  :umm:
Title: Re: R5 Mashup
Post by: 85RZwade on October 10, 2021, 11:29:27 PM
(http://cdn.shopify.com/s/files/1/0318/1687/6091/files/venicesr500-img_1647billyj_sr1_large.jpeg?v=1599541342)

Minimalist!
Title: Re: R5 Mashup
Post by: RustyRD on October 11, 2021, 06:15:14 AM
I like it, alloy rims. Painted hubs or polished? I need to locate a disc for the front. I plan on using stock RD350 hubs. What
year and model rotor fit? I guess I need to search the site more, I am sure it is hiding in plain site. :vroom:
Title: Re: R5 Mashup
Post by: m in sc on October 11, 2021, 10:15:17 AM
stock brakes or large?

fzr 600 or 1000, and some ducati rotors fit but it makes the caliper adapter needed and a spacer behind the rotor. I have a bunch of stock discs i'll never need as well.

Title: Re: R5 Mashup
Post by: RustyRD on October 11, 2021, 11:03:00 AM
Bigger disc for front and updated caliper. Mark did you have a file for a caliper adapter? What years for the large rotors?
Title: Re: R5 Mashup
Post by: m in sc on October 11, 2021, 11:05:59 AM
it sin the tech library, look for the dxf. mid 90s fzr600, etc.

Title: Re: R5 Mashup
Post by: RustyRD on October 13, 2021, 08:32:13 PM
Mark thanks for the info. Well spent some time to get the 400 parts ready for reconditioning, cylinders going to John for his finesse, and not sure who to have rebuild the crank. Lyn is not able at this moment.
Title: Re: R5 Mashup
Post by: 85RZwade on October 14, 2021, 12:26:35 AM
Are you having the heads massaged as well?
Title: Re: R5 Mashup
Post by: RustyRD on October 14, 2021, 07:27:36 PM
Yes the heads will be worked with the cylinders, John informed of the details of his offer. I am tickled to have him work on these parts.
I now have to choose who to build the crank.
Title: Re: R5 Mashup
Post by: 85RZwade on October 15, 2021, 12:50:31 AM
How about Wilson? I think he does cranks

wilsonperformance.net
Title: Re: R5 Mashup
Post by: RustyRD on October 15, 2021, 10:35:55 PM
Thanks for the info, I went to his site to investigate. I have a question for those in the know. The 400 crank I have needs building. here is the state of the crank. the ignition side bearing is no longer a press fit, I could slide it off by hand,  the shaft shows no sign of scoring from the bearing seizing, it has a polished appearance. will the shaft be ok to rebuild?
Title: Re: R5 Mashup
Post by: Brad-Man on October 17, 2021, 07:54:02 PM
Lyn Garland can rebuild the crank for you - he is just south of Atlanta.  You can send it to you m and he'll be able to evaluate it.

He's a member here Yamaha179.
Title: Re: R5 Mashup
Post by: RustyRD on October 17, 2021, 10:03:34 PM
Thanks for the info, I  live in the area of Lyn, he built my last 350 crank, he is not doing work at this time.
Recommended Ed Toomey , I guess I will contact Ed also.
Title: Re: R5 Mashup
Post by: RustyRD on October 24, 2021, 08:37:05 PM
new pistons made it in today.  off to John to perform the work.
Title: Re: R5 Mashup
Post by: RustyRD on November 04, 2021, 08:13:15 PM
Well I have to say work was unfun however I had the chance to meet John Ritter during my Tennessee tour and boy what a treat. I returned home today with treats in my mailbox, new ignition from Treatland . Items arrived quickly.
Title: Re: R5 Mashup
Post by: 85RZwade on November 04, 2021, 10:55:51 PM
I've not met the illustrious Mr Ritter, but I have dealt with Treatland. Great outfit, aren't they?
Title: Re: R5 Mashup
Post by: RustyRD on November 05, 2021, 06:02:45 AM
I agree, they processed the order and got it out the door. Thanks again for the tip Wade.
Title: Re: R5 Mashup
Post by: RustyRD on January 20, 2022, 07:42:12 PM
Today was a good day for the progress of my R5 project. Mr. Ritter has performed his work on my RD400 cylinders and heads, I really enjoy seeing quality workmanship, and what a delight. Wossner pistons and some Ritter work. Just need more money  :bang:
Title: Re: R5 Mashup
Post by: RustyRD on June 02, 2022, 08:37:06 PM
well all I can say it has been hella good week, and the cherry on top is the 400 crankshaft that John Ritter rebuilt, arriving at the house today.
If you need crank work jump in quick, he is lining up work now.  Hard not to be excited about quality workmanship :olaf: :metal:
Title: Re: R5 Mashup
Post by: TPR5 on June 10, 2022, 10:25:21 AM
Looks good !
Title: Re: R5 Mashup
Post by: RustyRD on June 10, 2022, 10:13:27 PM
Thanks. I agree
Title: Re: R5 Mashup
Post by: RustyRD on December 15, 2022, 08:22:04 PM
I could not leave well enough alone, I sent the rd400 cylinders and pistons and heads back to John for more aggressive port work. I received Carbs today, I went with Keihin PWK 35's. Now it's time to clean off a bench and organize to start the reassembly of the engine.
Title: Re: R5 Mashup
Post by: 85RZwade on December 15, 2022, 10:44:47 PM
More aggressive port work and 35s? Better order a longer swingarm.
Title: Re: R5 Mashup
Post by: RustyRD on December 16, 2022, 07:56:23 AM
Wade, that takes all the fun out of it :celebrate: can you say mouse trap? LOL. I agree, This engine may find its way into my RD with ninja suspension swap, the swing arm is longer on that setup. swap the 350 engine to the R5 project. I am having fun with the possibilities. :righteous:
Title: Re: R5 Mashup
Post by: 85RZwade on December 23, 2022, 05:58:57 PM
Mouse trap! love it
Title: Re: R5 Mashup
Post by: RustyRD on September 01, 2023, 08:59:49 PM
started to round up all the items to assemble the RD400 engine for the R5 build. I am sure that something is missing somewhere but I will find out when final assembly occurs. John performed some port work and head rework for a spirited machine.
Title: Re: R5 Mashup
Post by: RustyRD on September 01, 2023, 09:05:51 PM
here is a side by side of RD reed cage and a YZ85 reed cage. cylinders have been opened up for  the yz cage.
Title: Re: R5 Mashup
Post by: RustyRD on September 01, 2023, 09:13:21 PM
Checking the cache of parts I have been collecting over the past few months, and hoping it all there :umm: any way the reassembly is underway.
Title: Re: R5 Mashup
Post by: m in sc on September 02, 2023, 01:24:19 PM
looks really good, you're going to be very happy w the results.
Title: Re: R5 Mashup
Post by: TPR5 on September 05, 2023, 10:17:55 PM
Ive got a 73 that Iam cutting loose.. Cheep !
Title: Re: R5 Mashup
Post by: RustyRD on September 21, 2023, 08:13:45 PM
I have slowly been reassembling the rd400 engine, and have made it to the HPI ignition install. I am sure there is some info on here about an install on this , looking for input on HPI install quirks. I am using Vape on my RD350. first install of HPI.
Title: Re: R5 Mashup
Post by: RustyRD on November 18, 2023, 08:22:30 PM
I have been looking on eBay for a tank, they either want too much, or the tank is too rusty. I found one that looked rough but was not rusty inside. so repair on the tank begins. Plenty of prep and sanding ahead.
Title: Re: R5 Mashup
Post by: m in sc on November 19, 2023, 05:59:31 AM
I never much understood how dents get in the tops of tanks like that.

looks like good progress.  :clap:
Title: Re: R5 Mashup
Post by: RustyRD on November 19, 2023, 08:26:18 AM
believe it or not, I used an old exhaust head tube from the kz project and was able to insert into tank and coax almost all of the dent out, had to be a good 3/8" down. When it started returning to a more normal position I was worried it was going to oil can and revert back to some of its previous shape..
Title: Re: R5 Mashup
Post by: 747drvr on November 19, 2023, 01:15:48 PM
Quote from: m in sc on November 19, 2023, 05:59:31 AMI never much understood how dents get in the tops of tanks like that.

looks like good progress.  :clap:
my guess would be a womans boney ass ?!?!?!?! :olaf:
Title: Re: R5 Mashup
Post by: Kawtriplefreak on November 19, 2023, 03:24:43 PM
My guess is a fist print because some rocket scientist who did no maintenance couldn't figure out why it wouldn't run like a new one and attempted to beat it into submission.
Title: Re: R5 Mashup
Post by: RustyRD on November 19, 2023, 06:37:02 PM
you guys are killing me gotta love it both excellent hypothesis  :umm: I'm voting for the boney one :whistle:
Title: Re: R5 Mashup
Post by: RustyRD on November 19, 2023, 06:45:51 PM
alright I have about 3 hours in the repair of the tank and its making good progress and for 45$ and shipping of 30$ I'm liking the choice.It still needs additional filling and sanding however it is so much better than when it arrived.
Title: Re: R5 Mashup
Post by: RustyRD on November 19, 2023, 07:06:25 PM
could of been something like this maybe...maybe. NOT :celebrate:  Sorry I digress ...
Title: Re: R5 Mashup
Post by: Kawtriplefreak on November 19, 2023, 07:32:02 PM
Looking good!
Title: Re: R5 Mashup
Post by: RustyRD on November 21, 2023, 08:01:35 PM
well took some time after work today to look at the 350 tank on the R5, I also purchased a saddlemen tail section and seat for this project and now think I might do the same for my 350 project.  :smiley:
Title: Re: R5 Mashup
Post by: m in sc on November 21, 2023, 09:33:22 PM
i think im the only person int he world that doesn't like tracker seats. upholstery looks nice.. tank looks fantastic.
Title: Re: R5 Mashup
Post by: RustyRD on November 21, 2023, 10:02:32 PM
LOL. I grew frustrated with other seat challenge and went with the tracker seat. I know comfort is not gonna be there with this combo , Mark do you know if a r5 and rd seat will swap?
Title: Re: R5 Mashup
Post by: m in sc on November 21, 2023, 10:22:23 PM
they absolutely do. all the r5/rd250/350 (75 and back) body work will actually swap and in any combination.

Im waiting on my texavina seat to come rolling in any week now for my 72.

Title: Re: R5 Mashup
Post by: RustyRD on November 22, 2023, 04:33:30 AM
That's the one I have been eyeballing. how long has your wait been at this point?
Title: Re: R5 Mashup
Post by: m in sc on November 22, 2023, 10:34:39 AM
few weeks, it typically takes 4? or so.