Try to blend out the step where your uncle finished machining using either a die grinder/dremel or riffler files.
I fitted the YZ85 reeds into a TY250 after reading about which block to buy on the old forum - RDs & TYs have the same reed block going off part numbers.
I was able to use my dremel with ballnose endmill to remove metal quickly which takes a steady hand, I had marked how far into the cylinder the reed needed to sit before I started & knew how much needed to come out at the deepest point & kept trying the reed block in the hole until it fitted nicely. After that I just tapered the port wall out until it met the liner & knocked the lumps off the casting but didn't touch anything with sandpaper
Takes a bit of time but is better than wrecking a cylinder by breaking out the side of the port
This is how the sidewall looked when I'd finished
I fitted the YZ85 reeds into a TY250 after reading about which block to buy on the old forum - RDs & TYs have the same reed block going off part numbers.
I was able to use my dremel with ballnose endmill to remove metal quickly which takes a steady hand, I had marked how far into the cylinder the reed needed to sit before I started & knew how much needed to come out at the deepest point & kept trying the reed block in the hole until it fitted nicely. After that I just tapered the port wall out until it met the liner & knocked the lumps off the casting but didn't touch anything with sandpaper
Takes a bit of time but is better than wrecking a cylinder by breaking out the side of the port
This is how the sidewall looked when I'd finished
