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Suzuki TS 400

Started by Rgvnfla, January 27, 2024, 06:18:34 PM

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Rgvnfla

I'm at the final stage of rebuilding the TS400 engine and can't pass the leak down test. It's leaking past the threads of the decompressor. Any suggestions as to what I should use to seal them?

85RZwade

I post waayyy too much

Rgvnfla

I tried some , may have not put enough on. Being it's not pipe thread it pretty much just pushed it back.Seems to me the I can't be the only one to run into this even though it is a two year only bike.

RDryan

Isn't there some kinda liquid paste on the threads alternative to teflon tape?...or maybe some of that Yamabond gasket sealer applied to the threads?  :umm:

SoCal250

#4
With Teflon tape you need about 4 revolutions of tape. I'd use thread sealer though. There's also a high-temp version

thread_seal.jpg
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73 Yamaha RD350     77 Yamaha RD400D   79 Yamaha RD400F  
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Rgvnfla

I bought some Loctite 567, going to give that a try. I'll update with results. Thanks for the replies,Sean

busa1300

#6
Maybe it's leaking internally, through the piston that slides back when you pull the lever...like a bad seal in a choke valve.
If it's not internal, possibly use a copper washer like used on brake lines or bottoms of fork tubes.
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