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Piston clearance RD350B AIRCOOLED

Started by RD350NL, March 09, 2025, 11:31:47 AM

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RD350NL

Hi

Can someone tell me the correct piston clearance? Need to bore the cylinder to the next oversize. How much MM clearance should there be?

Thanks

Brad-Man

That would depend on what brand and type of piston you use.
Toys don't make the man - Man makes the toys.
1974 RD350
1975 RD350/400 project
1985 BMW K100RS

RD350NL


1976RD400C

The factory manual says .04mm (.0016") but .05mm (.002") adds a little safety factor to prevent seizures. Bore it to a size that will allow the last .002" be done with a good hone to remove the bore tool fracture marks and be left with a good surface.
'76 RD400 green  '76 RD400 red   '84 RZ350

m in sc

.002 is fine on those. the clearance is on the box usually.

irk_miller

I send the jugs with the pistons to the machine shop and everything comes back ready to install with clearances already sorted.