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1977 RD400 Fuel cap seal replacement

Started by X-Man, April 03, 2026, 10:41:32 AM

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X-Man

So I got a new tank cap seal and I dont see how to get the new one on? My cap does not have the screws on it to disassemble. Do I just heat it up and stretch it over? Can anyone advise me?
1977 RD400                 PUCH Magnum
1970 Suzuki T125        1988 Yamaha DT50LC
2 Honda MB5's            2017 Husky TE250

1976RD400C

As I recall from one I did years ago, just stretch it on there and then seat it in place.
'76 RD400 green  '76 RD400 red   '84 RZ350

X-Man

Yeah I tried that after getting it hot in water but felt it was gonna rip. I guess I could always just get another seal if so?
1977 RD400                 PUCH Magnum
1970 Suzuki T125        1988 Yamaha DT50LC
2 Honda MB5's            2017 Husky TE250