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Gray Ghost 421

Started by Kawtriplefreak, June 06, 2025, 07:04:32 AM

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Kawtriplefreak

PWKs disassembled. 160 Mains, 50 Pilots, CEL needle in middle clip

Kawtriplefreak

#31


Cleaned up top case. Threads chased. Bolts installed in all the holes. Clutch arm hole plugged. Bead blasted, blown clean and wiped down with acetone.


Simmons1


Kawtriplefreak

#33
Slowly but surely. Next step is bake at 250 in the shop oven for an hour to get all the petroleum residue out of the metal. Then another acetone wipe down with a tack cloth and shoot some paint while it is still warm. Then, back in the oven at 200 for two hours.

SoCal250

Love seeing the progress and all the goodies arriving. Quite inspiring. :olaf: It's giving me motivation to keep my stuff moving, just to attempt to keep pace
75 Yamaha RD125B   75 Yamaha RD125B (project)
75 Yamaha RD250B   75 Yamaha RD200B (project)
73 Yamaha RD350     77 Yamaha RD400D   79 Yamaha RD400F  
91 Yamaha TZR250R  89 Yamaha FZR400   05 Yamaha FZ6   
05 Yamaha XT225TC  82 Honda MB5  02 Aprilia RS250 Cup (sold)

Kawtriplefreak

#35


On my last build the White RZ I bought a large metal hole saw and spent about 3 days drilling and shaping with a hand file and got a good job on the clutch cover window. And honestly I was dreading it this time around. I recently purchased some carbide Dremel cut-off wheels from Walmart of all places thier store brand and 45 minutes later all that is left to do is a little clean up with a half round hand file and it will be done. I can't believe how good this worked and very cheap as well. It was tedious but easily accomplished by cutting out the center portion vertically and then shaving down the remainder. All this was done with one cutoff wheel with a flex shaft Dremel.


Evans Ward

1984 Yamaha RZ350
1976 Suzuki GT750
2004 Honda Helix

Kawtriplefreak

Thanks Fellas. I sure hope so...

m in sc

i think you should chrome plate the cover.  :nana:

Kawtriplefreak

I was thinking Pepto-Bismol pink.

m in sc

pink flames on the chrome with ghost skulls at the flame tips.  :metal:  :haw:

Kawtriplefreak


Kawtriplefreak

And a House of Haase Hare decal... :vroom:  :vroom:

Kawtriplefreak



About 25 minutes with a half-round hand file and I am calling the window in the clutch cover done. Next step is to chase all the threaded holes, install bolts in them and it's off to my bead blast machine.

Kawtriplefreak



Threads chased in all the holes. Bolts installed. Bead blasted and wiped down with acetone. Ready for the shop oven.