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Brake adapter for blue or gold dot caliper and big rotor on RD

Started by m in sc, March 01, 2019, 12:19:07 AM

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Scuffed98 and 1 Guest are viewing this topic.

SoCal250

Quote from: Vintagewannabe on May 09, 2025, 08:29:02 AMMy only issue is this bracket may need some tweaking. It has the caliper hanging the pads about 1/3 off the rotor, and concentrates all the heat on the top half of the rotor.
Seems a little strange that your caliper is not aligning with the rotor contact surface since you're using the same bracket as others. Is is possible your rotor is smaller (298 vs 320)? :umm: The drill pattern looks a little different than other FZR rotors.
75 Yamaha RD125B   75 Yamaha RD125B (project)
75 Yamaha RD250B   75 Yamaha RD200B (project)
73 Yamaha RD350     77 Yamaha RD400D   79 Yamaha RD400F  
91 Yamaha TZR250R  89 Yamaha FZR400   05 Yamaha FZ6   
05 Yamaha XT225TC  82 Honda MB5  02 Aprilia RS250 Cup (sold)

Vintagewannabe

Quote from: SoCal250 on May 13, 2025, 04:53:57 PM
Quote from: Vintagewannabe on May 09, 2025, 08:29:02 AMMy only issue is this bracket may need some tweaking. It has the caliper hanging the pads about 1/3 off the rotor, and concentrates all the heat on the top half of the rotor.
Seems a little strange that your caliper is not aligning with the rotor contact surface since you're using the same bracket as others. Is is possible your rotor is smaller (298 vs 320)? :umm: The drill pattern looks a little different than other FZR rotors.
It looks from measuring while on the bike its around 290. 
I am confused on the size because looking up the part numbers from yamaha, it is the same part number from 89-99 on the FZR600.
Same with checking on ebc.
Others still say there are different sizes.

Vintagewannabe

Now that I look close, my rotor has 4 of the small triangle cutouts on the center, where the first pic and others have 5, like a star shape.

SoCal250

Quote from: Vintagewannabe on May 13, 2025, 09:45:41 PMNow that I look close, my rotor has 4 of the small triangle cutouts on the center, where the first pic and others have 5, like a star shape.
I think I figured it out. It appears you have a FZR400 rotor not 600.
The 400 uses 282 mm rotors (spec from my parts book: 282 x 4 mm), while the FZR600 uses 298 mm
Here's a photo of my front wheel with 1WG rotors

20180713_170817_FZR_1WG_front wheel.jpg
75 Yamaha RD125B   75 Yamaha RD125B (project)
75 Yamaha RD250B   75 Yamaha RD200B (project)
73 Yamaha RD350     77 Yamaha RD400D   79 Yamaha RD400F  
91 Yamaha TZR250R  89 Yamaha FZR400   05 Yamaha FZ6   
05 Yamaha XT225TC  82 Honda MB5  02 Aprilia RS250 Cup (sold)

Vintagewannabe

Welp, at least this may help keep someone else from making the same mistake  :bang:
I'll be ordering another this week

SoCal250

Quote from: m in sc on March 01, 2019, 12:19:07 AMthis is an adapter for a blue or gold dot caliper to be used on aircooled rd250/350/400 front forks. use at own risk. Mine is made of 6061 aluminum. you will need to run an fzr600 or like rotor, and make a **EDIT**13mm OR 1/2" spacer behind the rotor. (center of a stock rd rotor hat also works)
Mark, have you always run FZR600 rotors with your adapter setup or did I read somewhere on here that you had also run a FZR1000 disc at one point? Just curious if you had made a different adapter design for the larger 320mm disc vs. the 298mm from the 600.

I'm seriously considering upgrading the front brake on my RD400F but I'm not sure if the current adapter design posted above with work on the Daytona. I still need to do some mockup work with a FZR rotor and R6 caliper and take measurements.
75 Yamaha RD125B   75 Yamaha RD125B (project)
75 Yamaha RD250B   75 Yamaha RD200B (project)
73 Yamaha RD350     77 Yamaha RD400D   79 Yamaha RD400F  
91 Yamaha TZR250R  89 Yamaha FZR400   05 Yamaha FZ6   
05 Yamaha XT225TC  82 Honda MB5  02 Aprilia RS250 Cup (sold)

m in sc

its for the 'smaller' rotor. same one on the tzr i have


SoCal250

Quote from: m in sc on May 16, 2025, 08:20:02 AMits for the 'smaller' rotor. same one on the tzr i have
:thumbs: Thanks.
I let you know what I find out from my experiments with the R6 caliper & FZR600 rotor on the 2V0 forks & front wheel.
75 Yamaha RD125B   75 Yamaha RD125B (project)
75 Yamaha RD250B   75 Yamaha RD200B (project)
73 Yamaha RD350     77 Yamaha RD400D   79 Yamaha RD400F  
91 Yamaha TZR250R  89 Yamaha FZR400   05 Yamaha FZ6   
05 Yamaha XT225TC  82 Honda MB5  02 Aprilia RS250 Cup (sold)

Vintagewannabe



Got the new rotor in, problem solved! An amzing upgrade, very worth it.

pdxjim

Quote from: Vintagewannabe on May 20, 2025, 09:55:53 PM
Got the new rotor in, problem solved! An amzing upgrade, very worth it.

I would suggest swapping your fork legs to put the caliper behind the left side.

This is a common mod to lower the CG, and reduce the swing weight.

... and look better.
Wasting time on 2T forums since the dawn of the internet. '89 TDR250, '13 300xcw, '19 690smcr, '56 Porsche 356A

Evans Ward

1984 Yamaha RZ350
1976 Suzuki GT750
2004 Honda Helix

Vintagewannabe

Quote from: pdxjim on May 20, 2025, 10:14:40 PM
Quote from: Vintagewannabe on May 20, 2025, 09:55:53 PM
Got the new rotor in, problem solved! An amzing upgrade, very worth it.

I would suggest swapping your fork legs to put the caliper behind the left side.

This is a common mod to lower the CG, and reduce the swing weight.

... and look better.
I dont want to lose my speedometer, and original gauges